Design and tested in accordance API 6A, high-pressure, heavy-duty valves designed for oil and gas wellhead, Christmas tree, and manifold applications, adhering to American Petroleum Institute (API) specifications. They feature forged steel bodies, bidirectional sealing, and metal-to-metal seating for reliable, durable performance in severe service, with pressure ratings typically from 3,000 to 10,000 psi and PSL 1-3.
Key Features and Specifications
- Design Standards: Conforms to API Spec 6A for material, design, and testing, often including API Q1 and ISO 9001 quality management.
- Structure: Usually forged (AISI 4130/4140) or cast, utilizing a slab gate or expanding gate design for tight sealing.
- Sealing: Metal-to-metal sealing between gate and seat, with pressure-energized stem packing and bonnet gaskets.
- Pressure/Temperature: Rated for high pressures 3,000 to 10,000 psi and temperatures ranging from −46∘C to 180∘C.
- Operation: Non-rising stem with needle roller bearings for ease of operation.
- Maintenance: Designed for in-line repairability, with some models allowing for seat and gate replacement without removing the valve from the line.
Applications
- Oil and gas production wellheads.
- Christmas tree equipment.
- High-pressure choke and kill manifolds.
- Severe service, including corrosive and abrasive fluids.
Common Types
- Slab Gate Valves: Single gate unit, often used for general high-pressure applications.
- Expanding Gate Valves: Provides positive mechanical sealing at both high and low pressures.
- Parallel Slide Valves: Provides low torque operation and consistent sealing.
Components & Materials
- Body/Bonnet: Forged steel (e.g., AISI 4130).
- Trim: Often clad or coated with corrosion-resistant alloys (e.g., Inconel, stainless steel) for harsh environments.
- Seats: Metal-seated for durability, with options for soft inserts.
Gate Valve Trim Chart
| SERVICE CONDITIONS | TRIM | BODY | BONNET | GATE | SEAT | STEM | BSR |
| General / non-corrosive | AA | A487 4D/4130 | 4130 | 4130 | 4130 | 4140 | 1018 |
| General / Slightly Corrosive | BB | A487 4D/4130 | 4130 | 410SS | 410SS | 17-4SS | 316SS |
| General, Moderately Corrosive, CO2 | CC | CA6NM / 410SS | 410SS | 410SS | 410SS | 17-4SS | 316SS |
| Sour, non-corrosive | DD-NL | A487 4D/4130 | 4130 | 4130 | 4130 | 4140 | 1018 ZINC |
| Sour, non-corrosive | DD-0,5 | A487 4D/4130 | 4130 | 4130 | 4130 | 17-4SS | 1018 ZINC |
| Sour, Slightly Corrosive | EE-0,5 | A487 4D/4130 | 4130 | 410SS | 410SS | 17-4SS | 316SS |
| Sour Highly Corrosive, MOD Abrasive, CO2 | EE-1,5 | A487 4D/4130 | 4130 | 410SS | 410SS | 410SS | 316SS |
| Sour Highly Corrosive, CO2, High Abrasive | EE-NL | A487 4D/4130 | 4130 | 410SS | 410SS | NITRONIC 50*1 | 316SS |
| Sour, Moderately Corrosive, H2S | FF-0,5 | CA6NM / 410SS | 410SS | 410SS | 410SS | 17-4SS | 316SS |
| Sour, Highly Corrosive, CO2 and H2S | FF-1,5 | CA6NM / 410SS | 410SS | 410SS | 410SS | 410SS | 316SS |
| Sour, Highly Corrosive, CO2 and H2S | FF-NL | CA6NM / 410SS | 410SS | 410SS | 410SS | NITRONIC 50*1 | 316SS |
| High Corrosion Extreme Service | HH-NL *3 | 4130 w/625 Inlay | 4130 w/625 Inlay | INCONEL 718 *2 | INCONEL 718 *2 | INCONEL 718 *2 | 316SS |
NOTES:
- INCONEL 718 IS AVAILABLE AS AN UPGRADE.
- INCONEL 718 IS ONLY “NL” FOR TEMPERATURES K THRU U. INCONEL 725 CAN BE USED UP TO TEMP X.
- CRA MATERIAL IS NOT AVAILABLE FOR TEMP Y SERVICE.
- STANDARD TRIM PARTS ARE QPQ NITRIDED.
- TUNGSTEN CARBIDE, HVOF, HARDFACED GATES AND SEATS ARE AVAILABLE FOR ANY TRIM UPON REQUEST.
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